Mining Equipment

Why do we need oil analysis and online monitoring?

Key components or links:

Excavator

Common excavation equipment in mines, such as hydraulic excavators, electric excavators, etc., their hydraulic systems and transmission systems need to be monitored regularly to ensure their normal operation.

Crusher

Crushing equipment in mines (such as jaw crushers and cone crushers) bear extremely high mechanical loads, and the quality of lubricating oil directly affects their operating efficiency and life.

Conveyor belt

The conveyor belt system in mines is used to transport ore, and the lubrication system of the conveyor belt needs to be monitored regularly to ensure its normal operation.

Drilling rig

Drilling equipment in mines (such as down-the-hole drills and roller drills) requires lubrication to reduce friction and wear and ensure drilling efficiency.

Why is monitoring necessary?

Extend equipment life

Mining equipment usually operates in harsh environments, and lubricating oil is easily affected by pollutants such as dust and rock debris. Through oil analysis, these problems can be discovered in time and the service life of the equipment can be extended.

Improve production efficiency

Failure of mining equipment may cause production interruptions and affect the mining and transportation of ore. Through oil monitoring, potential problems can be discovered in advance, unplanned downtime can be reduced, and production efficiency can be improved.

Optimize maintenance

Based on the results of oil analysis, a scientific maintenance plan can be formulated to avoid excessive or insufficient maintenance and reduce maintenance costs.

The risks of not monitoring your oil

Equipment damage

Aging or contamination of lubricating oil may cause increased equipment wear and even cause serious mechanical failures, resulting in equipment downtime and affecting production efficiency.

ncrease maintenance costs

Failure to monitor oil may lead to unnecessary frequent replacement of lubricating oil, or equipment damage due to failure to detect problems in time, increasing maintenance costs.

Production interruption

Failure of mining equipment may cause production interruption, affect the mining and transportation of ore, and affect the economic benefits of the enterprise.

Safety hazards

Failure of mining equipment may cause safety accidents and endanger the lives of workers.

Monitoring solutions provided by Yateks to customers

YOLEXB explosion-proof online oil monitoring system

YOL online oil monitoring system integrates a variety of advanced online oil monitoring sensors, which can monitor lubricating oil viscosity, density, temperature, dielectric constant, water activity (correlated calculation of trace water), oil metal abrasive particles, oil contamination sensors and other lubricating oil monitoring physical and chemical indicators. The system integrates data management and intelligent operation and maintenance systems.

Yateks Cloud Platform

Based on sensor technology, data acquisition, big data analysis and cloud services, the Yatai Oil and Fluid Cloud Platform deploys a distributed state monitoring system to implement intelligent monitoring and control applications of the Industrial Internet of Things, and realizes functions such as abnormal warning of online oil and fluid monitoring data, data trend management and remote equipment management, so that equipment operation and maintenance can be fully improved in terms of effectiveness, economy and safety.

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Yateks has a high-level R&D team led by doctors and masters who established a complete quality management system for their products.