Construction machinery

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Why do we need oil analysis and online monitoring?

Key components or links:

Excavator

One of the most common equipment in construction machinery, its hydraulic system and transmission system need to be monitored regularly to ensure its normal operation.

Loader

The hydraulic system and transmission system of the loader need to be monitored regularly to ensure its normal operation.

Bulldozer

The hydraulic system and transmission system of the bulldozer need to be monitored regularly to ensure its normal operation.

Roller

The hydraulic system and transmission system of the roller need to be monitored regularly to ensure its normal operation.

Crane

The lifting equipment in construction machinery (such as tower cranes and crawler cranes) relies on the hydraulic system to work, and the quality of hydraulic oil directly affects the performance and safety of these equipment.

Why is monitoring necessary?

Extend equipment life

Construction machinery usually operates in harsh environments, and lubricating oil is easily affected by pollutants such as dust and soil. Through oil analysis, these problems can be discovered in time and the service life of the equipment can be extended.

Improve work efficiency

Failure of construction machinery may cause delays in construction progress and affect the timely completion of engineering projects. Through oil monitoring, potential problems can be discovered in advance, unplanned downtime can be reduced, and work efficiency can be improved.

Optimize maintenance

Based on the results of oil analysis, a scientific maintenance plan can be formulated to avoid excessive or insufficient maintenance and reduce maintenance costs.

The risks of not monitoring your oil

Equipment damage

Aging or contamination of lubricating oil may cause increased wear of equipment, or even cause serious mechanical failure, resulting in equipment downtime and affecting construction progress.

Increase maintenance costs

Failure to monitor oil may lead to unnecessary frequent replacement of lubricating oil, or equipment damage due to failure to detect problems in time, increasing maintenance costs.

Construction delays

Failure of construction machinery may cause delays in construction progress, affect the timely completion of engineering projects, and increase project costs.

Safety hazards

Failure of construction machinery may cause safety accidents and endanger the lives of workers.

Monitoring solutions provided by Yateks to customers

YOL online oil monitoring system

YOL online oil monitoring system integrates a variety of advanced online oil monitoring sensors, which can monitor lubricating oil viscosity, density, temperature, dielectric constant, water activity (correlated calculation of trace water), oil metal abrasive particles, oil contamination sensors and other lubricating oil monitoring physical and chemical indicators. The system integrates data management and intelligent operation and maintenance systems.

Yateks Cloud Platform

Based on sensor technology, data acquisition, big data analysis and cloud services, the Yatai Oil and Fluid Cloud Platform deploys a distributed state monitoring system to implement intelligent monitoring and control applications of the Industrial Internet of Things, and realizes functions such as abnormal warning of online oil and fluid monitoring data, data trend management and remote equipment management, so that equipment operation and maintenance can be fully improved in terms of effectiveness, economy and safety.

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Yateks has a high-level R&D team led by doctors and masters who established a complete quality management system for their products.